Control
At Electrobot Automation, we specialize in delivering advanced control engineering solutions tailored to industrial and commercial applications. With a deep understanding of electrical automation, we design, program, and commission custom control systems that ensure precision, reliability, and efficiency across your operations.
Our expertise covers a wide range of control applications — from motor and pump automation to servo motion control, PID tuning, temperature regulation, and high-performance control algorithms. Whether you require integration with new or legacy machinery, panel fabrication, or full system optimization, our team combines engineering knowledge with real-world experience to meet the most demanding control challenges.
Services
Motor and Pump Control Systems
Soft starters and VFD installations Multi-motor coordination Booster and sump pump automation Industrial pump sequencing and flow control Energy-efficient motor control strategies
Servo Systems and Motion Control
Servo motor selection and tuning Multi-axis motion planning (X-Y tables, CNC, conveyors) Synchronous and asynchronous motion control Integration with EtherNet/IP, ProfiNet, EtherCAT, CANopen, and Modbus Robotics and precise position/velocity control
PID and Advanced Control Algorithms
PID loop tuning for temperature, pressure, and speed control Cascade and feedforward control implementation Adaptive and fuzzy logic control Control system simulation and modeling PLC-based and PC-based control implementation
Temperature and Process Control
Industrial oven, HVAC, and environmental chamber control Multi-zone temperature control Integration with thermocouples, RTDs, and thermistors SSR, contactor, and heater bank switching strategies
Custom Control Panel Design and Build
Design and manufacturing of custom-built control panels CSA/UL compliant wiring and labeling HMI and touchscreen integration Enclosure thermal management Field installation and commissioning
Control System Troubleshooting and Optimization
On-site diagnostics and maintenance System retrofits and upgrades Signal integrity and interference mitigation Real-time performance monitoring and optimization
Compliance, Testing and Documentation
CSA/ESA certification for control panels Functional testing and FAT/SAT procedures Detailed wiring diagrams, schematics, and control logic documentation System validation and operator training
Instrumentation and Signal Conditioning
Sensor selection and placement Signal filtering, amplification, and scaling Noise mitigation and grounding strategies
Closed-Loop Feedback Systems
Integration of encoders, load cells, flow sensors, etc. Real-time feedback correction Position, pressure, speed, and level control loops
Interlock and Safety Control Logic
Emergency stop circuits Sequencing and state-machine logic Fail-safe and fault-tolerant control design
Structured Control Architecture
State-based and event-driven control design Ladder logic, function blocks, and structured text Modular and reusable control code libraries
Simulation and Testing of Control Systems
Offline system modeling and response simulation Use of MATLAB/Simulink, TwinCAT Scope, or similar tools Pre-deployment testing and optimization
Data Logging for Control Performance
Real-time data collection from sensors and control loops Trend analysis and historical review Export to CSV or database for tuning insights
Retrofit and Control Upgrades
Modernization of outdated analog or relay-based control systems Replacement with digital PID controllers or PLCs Tuning and adaptation of control strategies to new hardware
Projects
Frequently asked questions
Control focuses on regulating how a process behaves (e.g., temperature, speed, position), typically using sensors, feedback, and control logic. Automation includes control but also involves sequencing tasks, system integration, and decision-making without human input.
Yes, we provide professional PID loop tuning services — including system analysis, stability evaluation, and gain adjustment — to eliminate overshoot, oscillations, or sluggish response in any process.
Absolutely. We design and tune servo and stepper-based multi-axis motion systems, including synchronized movements, camming, and interpolation for CNC, robotics, conveyors, and precision machinery.
Yes. We specialize in upgrading outdated control systems with modern digital controllers or PLCs, improving reliability, precision, and maintainability while preserving the original function.
We support major platforms like Siemens, Allen-Bradley, Beckhoff (TwinCAT), Omron, Schneider, and others. For motion and PID control, we also integrate drives, servo systems, and dedicated controllers.
Yes. We can develop and implement custom control logic tailored to your system’s physical behavior, using classical control theory or advanced methods like cascade, feedforward, or model-based control.
We work with a wide range of feedback devices, including encoders, RTDs, thermocouples, pressure transducers, flow meters, load cells, proximity sensors, and more.
All control designs follow structured logic principles, fail-safe design, and thorough testing. We also implement interlocks, alarms, and emergency logic as required for system and operator protection.
Yes. We deliver complete wiring diagrams, control logic documentation, calibration records, and ESA/CSA compliance support. Post-installation tuning and support are also available.
Yes. All control panels and field wiring can be built and certified to meet ESA/CSA requirements for use across Ontario and Canada. We also prepare documentation for inspections.
Yes. We offer diagnostic services to identify causes of poor control performance — including sensor lag, incorrect tuning, electrical noise, or mechanical issues — and provide actionable solutions.
Yes, we specialize in precise temperature control systems using multi-zone PID controllers, thermocouples, RTDs, and high-speed feedback loops for processes such as ovens, kilns, fermentation, HVAC, and cooling systems.
We apply techniques such as signal filtering (e.g., low-pass or moving average), proper grounding, shielded cables, and sensor isolation to minimize noise and ensure reliable control feedback.
Yes. We can reconfigure or adapt imported machinery to meet Canadian standards (ESA/CSA), including control system upgrades, safety modifications, and certification support.
Yes. We work with real-time control platforms such as Beckhoff TwinCAT and time-critical servo drives to ensure sub-millisecond response for demanding motion and process applications.
Yes, we can configure remote access for diagnostics, data logging, and real-time performance review, provided the system supports secure communication protocols.
We typically require:
Process requirements or functional description
Electrical and mechanical specifications
Sensor and actuator details
Desired performance goals (e.g., speed, accuracy, tolerance)
Yes. For complex systems, we offer pre-deployment modeling and simulation using tools like MATLAB/Simulink or TwinCAT Scope to validate control strategies and minimize on-site trial/error.
Yes. We integrate interlocks, safety relays, emergency stops, and guarding logic into the control system, ensuring compliance with safety standard.